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80TPD Industrial Complete‑Set Glass Melting Furnace System With Custom Refractory Lining For Glass Production Plant

80TPD Industrial Complete‑Set Glass Melting Furnace System With Custom Refractory Lining For Glass Production Plant

Brand Name:	JEFFER
Model Number:	80TPD Customized
MOQ:	1 Set
Price:	Negotiable
Delivery Time:	180 Days After Receiving the Down Payment
Payment Terms:	T/T,L/C

Detail Information

Product Description

Detail Information

Place of Origin:

China

Certification:

ISO9001,ISO14001,ISO45001

Capacity:

80Tpd

Material:

Refractory Material, Steel Structure

Kind Of Glass:

Soda-Lime

Type:

Automatic Control

Condition:

New

Kind Of Fuel:

Natural Gas

Consumption:

Energy Saving

Warranty:

One Year

Application:

Glass Industry

After-sales Service:

Engineering Overseas Service Available

Packaging Details:

Wooden Case, Tray, Steel Frame, Etc

Supply Ability:

1 Set Per 6 Months

Product Description

80TPD Industrial Complete‑Set Glass Melting Furnace System With Custom Refractory Lining For Glass Production Plant

1. Brief Description

The glass melting furnace acts as the core thermal equipment within glass manufacturing factories. It converts proportioned raw batch materials together with recycled glass cullet into uniform qualified molten glass for subsequent forming procedures. Inside the furnace, raw materials go through melting, fining and homogenization continuously to produce high‑quality glass melt.

Modern glass melting technology has evolved for generations. Starting from ancient crucible clay furnaces, the continuous regenerative tank furnace was invented in 1867. After 1945, diverse furnace structures and energy‑saving technologies were widely developed to satisfy growing‑demands of global glass industry.

2. Available Glass Melting Furnace Types

End fired regenerative furnace
Cross fired regenerative furnace
Recuperative furnace
Full‑oxygen furnace
Electric furnace
Pot furnace

3. Furnace Production Scale

Scale Category	Daily Furnace Capacity
Small scale furnace	Below 50 tons
Medium scale furnace	50 tons ~ 150 tons
Large scale furnace	150 tons and above

This 80TPD furnace belongs to medium‑scale glass melting equipment. Every phase of glass melting is closely connected. Defects occurring in any single process will pass on to subsequent working steps and finally reduce finished glass quality.

4. Core Glass Melting Process Steps

Silicate forming

Raw batch materials are heated and converted into sinter composed of multiple silicates and residual free silica.

Glass liquid forming

Sinter substances melt further. Silicate and silica react to generate translucent molten glass mixed with large amounts of entrapped gas bubbles.

Refining (Clearing)

Continuous heating reduces glass melt viscosity, promotes discharge of gaseous impurities and removes visible large bubbles inside molten bath.

Homogenization

Molten glass keeps high‑temperature status for long‑time operation. Diffusion effect eliminates composition striae and achieves uniform thermal and chemical performance of glass liquid.

Cooling

Adjust molten glass viscosity to target value which matches the requirement of downstream glass forming process.

5. Main Furnace Structure

Melting section

Core working zone for raw material melting, fining and homogenization. Upper area is flame space; lower melting tank stores accumulated molten glass.

Dog house

Feeding opening for raw batch materials. Heat radiates from flame space to the surface of molten glass bath.

Air and gas access

Pre‑heated combustion air and fuel gas flow through this passage into pre‑combustion chamber after coming out from regenerator for sufficient mixing.

Port

Key functional component for combustion. It serves as mixing position for fuel and pre‑heated air, meanwhile acts as inlet for combustion air and exhaust outlet for flue gas.

6. Furnace Melting Technology System

Complete melting control system covers temperature gradient setting, furnace pressure adjustment, bubbling system control, glass liquid level monitoring, fuel supply and reversing system logic.

Item	Description
Temperature	Represents molten glass temperature inside melting tank, different from crown or flame‑space temperature. Reasonable temperature gradient is distributed along the longitudinal direction of melting tank.
Pressure	Static pressure of combustion gas system. Furnace keeps slight positive pressure normally to prevent cold air from entering inside the furnace.
Bubbling	Stable bubbling position and bubble state directly influence furnace output capacity and molten glass consistency, which is an important judging index for melting performance.

FAQ

Q: Who are you
A: JEFFER Engineering and Technology Co., Ltd is a professional engineering enterprise providing project design, technical consultation, EPC engineering procurement‑construction and project operation management services.

Q: Can you provide customized furnace solution
A: Yes, our experienced engineering team carries out targeted design according to your practical production requirements.

Q: Do you support overseas on‑site installation service
A: Yes. We can send engineers for on‑site installation supervision, or assign complete installation teams to finish whole overseas projects.

Q: How about your technical confidentiality protection
A: We implement strict drawing and document management mechanism to avoid information leakage and fully safeguard customers’ commercial interests.

Tags:

Industrial Glass Furnace

Electric Glass Furnace

Glass Melting Furnace

End Fired Furnace

Cross Fired Furnace

Recuperative Furnace

Glass Batch Plant

Furnace Control System

Glass Bottle Production Line

Glass Processing Plant

Float Glass Production Line

Sheet Glass Making Machine

Sodium Silicate Production Line

Industrial Combustion Systems

Plant Engineering Solutions

Tableware Glass Production Line

Autoclaved Aerated Concrete Production Line

Steel Rolling Mill Plant

Industrial Glass Furnace

Electric Glass Furnace

Glass Melting Furnace

End Fired Furnace

Cross Fired Furnace

Recuperative Furnace

Glass Batch Plant

Furnace Control System

Glass Bottle Production Line

Glass Processing Plant

Float Glass Production Line

Sheet Glass Making Machine

Sodium Silicate Production Line

Industrial Combustion Systems

Plant Engineering Solutions

Tableware Glass Production Line

Autoclaved Aerated Concrete Production Line

Steel Rolling Mill Plant

products details

80TPD Industrial Complete‑Set Glass Melting Furnace System With Custom Refractory Lining For Glass Production Plant

80TPD Industrial Complete‑Set Glass Melting Furnace System With Custom Refractory Lining For Glass Production Plant

1. Brief Description

2. Available Glass Melting Furnace Types

3. Furnace Production Scale

4. Core Glass Melting Process Steps

5. Main Furnace Structure

6. Furnace Melting Technology System

FAQ

ISO9001 Glass Melting Furnace

50 tpd Glass Melting Furnace

50 tpd End Fired Furnace

Natural Gas 200TPD Fused AZS Glass Melting Furnace

Magnesium Brick ISO45001 100TPD Glass Melting Furnace