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60 TPD All-Electric Glass Furnace for Borosilicate & Specialty Glass with Energy Saving Efficiency

Name: 60 TPD All-Electric Glass Furnace for Borosilicate & Specialty Glass with Energy Saving Efficiency
Brand: JEFFER Engineering and Technology Co.,Ltd
SKU: Customized
Price: negotiable USD
Availability: InStock

Brand Name:	JEFFER
Model Number:	Customized
MOQ:	1 set
Price:	Negotiable
Delivery Time:	90 days after received the down payemnt
Payment Terms:	T/T,L/C

Detail Information

Product Description

Detail Information

Place of Origin:

China

Certification:

ISO9001， ISO14001， ISO45001

Consumption:

Energy Saving

Waranty:

One Year

Material:

Refractory Materials

Condition:

New

Application:

Domestic Glass

Kind Of Fuel:

Electricity

Color:

Customized

After-salses Service:

Engineering Overeas Service Available

Capacity:

3 - 60 TPD

Kind Of Glass:

Soda-lime Or Others

Efficiency:

75 To 85%

Power:

380V/3 Phase, SCR

Mode:

All-electric (3 To 20) / Boost (20 To 60)

Glass Type:

Soda-lime Or Others

Melting Area Material:

Electric Fused Cast AZS

Insulation Material:

Clay Brick, Light Clay Insulation Brick, Aluminum Silicate

Power Supply:

380V / 50Hz, Three-phase

Thermal Efficiency:

75 - 85%

Power Consumption:

0.8 - 1.2 KWh/kg Glass

Electrode Material:

Molybdenum (Mo) Rods / Plates

Furnace Life:

4 - 6 Years

Packaging Details:

Wooden case, tray, steel frame, etc

Supply Ability:

1 set per 3 months

Highlight:

60 TPD Electric Glass Furnace

Borosilicate & Specialty Glass Melting Furnace

Energy Saving Glass Manufacturing Unit

Product Description

All-Electric Glass Furnace 60 TPD for Borosilicate & Specialty Glass

Target Application Scenarios

For manufacturers producing borosilicate lab glass, colored glass, opal ware and pharmaceutical glass — particularly in markets such as Bangladesh and parts of Ethiopia with subsidized industrial power or abundant hydropower — an all-electric furnace completely eliminates fuel price fluctuation risks and flue gas emissions. JEFFER electric glass furnaces utilize submerged molybdenum electrodes for direct Joule heating, achieving an overall thermal efficiency of 75-85%, compared to only 30-40% for fuel-fired furnaces.

Two configurations are available: pure all-electric design (3-20 TPD), and electric-boost design (20-60 TPD, auxiliary heating for small fuel-fired melters). This solution is optimal for projects requiring strict temperature control and low batch volatilization.

Working Mechanism

Raw batch materials are fed from the top into a refractory-lined melting tank. Submerged molybdenum electrodes pass alternating current through molten glass to generate heat directly via Joule heating. Without flame combustion, heat loss from superstructure and exhaust is significantly reduced. A cold-top batch layer covers the melt surface, providing thermal insulation and capturing volatile substances (boron, fluorine, alkali metals).

Molten glass flows through the throat into the working chamber, where electrodes maintain precise forming temperature. In electric-boost mode, a small fuel-fired system completes primary melting, while electrodes supply 40-80% of total energy input.

Core Competitive Advantages

High thermal efficiency: 75-85% thermal efficiency vs 30-40% of fuel-fired furnaces. When electricity price is under $0.08/kWh, energy expenditure can be reduced by 30-50%.
Zero flue gas & compact layout: No flue gas generation, eliminating the need for regenerators, chimneys and exhaust gas treatment systems, lowering CAPEX and saving plant space.
Excellent glass homogeneity: Direct resistance heating delivers uniform melt temperature and small thermal gradients, critical for high-quality borosilicate and optical glass.
Lower raw material consumption: Cold-top batch layer suppresses volatile escape, cutting raw material loss by 15-25% and stabilizing glass composition batch by batch.
Flexible capacity & dual modes: Modular electrode assembly supports all-electric (3-20 TPD) and electric-boost (20-60 TPD) options. Electrodes can be added or removed to adjust production output.

Technical Parameters

Parameter	Value
Melting Capacity	3 - 60 TPD (all-electric: 3-20 TPD; electric-boost: 20-60 TPD)
Applicable Glass Types	Borosilicate, soda-lime, colored glass, opal ware, pharmaceutical glass
Electrode Material	Molybdenum (Mo) rods / plates
Power Supply	380V / 50Hz, three-phase, transformer + SCR control
Overall Thermal Efficiency	75 - 85%
Specific Power Consumption	0.8 - 1.2 kWh/kg glass (all-electric type)
Control System	PLC with automatic power regulation + PID temperature control
Glass-Contact Refractory	Fusion-cast AZS, high-zirconia refractory
Furnace Campaign Life	4 - 6 years (electrode replacement required every 2-3 years)
Supply Scope	Engineering design, transformer, electrodes, on-site installation, commissioning

Tags:

Industrial Glass Furnace

Electric Glass Furnace

Glass Melting Furnace

End Fired Furnace

Cross Fired Furnace

Recuperative Furnace

Glass Batch Plant

Furnace Control System

Glass Bottle Production Line

Glass Processing Plant

Float Glass Production Line

Sheet Glass Making Machine

Sodium Silicate Production Line

Industrial Combustion Systems

Plant Engineering Solutions

Tableware Glass Production Line

Autoclaved Aerated Concrete Production Line

Steel Rolling Mill Plant