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100TPD End-Fired Glass Melting Furnace with Regenerator System for Natural Gas Container Glass Production

Name: 100TPD End-Fired Glass Melting Furnace with Regenerator System for Natural Gas Container Glass Production
Brand: JEFFER Engineering and Technology Co.,Ltd
SKU: Customized
Price: negotiable USD
Availability: InStock

Brand Name:	JEFFER
Model Number:	Customized
MOQ:	1 set
Price:	Negotiable
Delivery Time:	150 days after received the down payment
Payment Terms:	T/T,L/C

Detail Information

Product Description

Detail Information

Place of Origin:

China

Certification:

ISO9001, ISO90014, ISO45001

Product:

End-Fired Furnace

Melting Capacity:

100TPD

Voltage:

380V, 50Hz

Energy:

Natural Gas

Raw Material:

Silica Sand

Warranty:

One Year

Service:

Engineers Available To Service Machinery Overseas

Packaging Details:

Wooden case, steel frame

Supply Ability:

1 set per 5 month

Highlight:

100TPD Melting Capacity End-Fired Glass Melting Furnace

Regenerator System Glass Melting Furnace

Natural Gas Fuel Option End-Fired Furnace

Product Description

100TPD End-Fired Glass Melting Furnace with Regenerator for Container Glass Production

The JEFFER End-Fired Glass Melting Furnace is a regenerative horse-shoe flame melting system designed for small-to-medium glass factories producing container glass (bottles, jars), tableware (goblets, bowls), and colored glass. With a daily melting capacity ranging from 30 to 150 tonnes per day (TPD), this furnace model features outstanding thermal efficiency and stable glass quality for soda-lime and lead-free glass production.

Working Principle

Raw batch materials including silica sand, soda ash, limestone, dolomite, and cullet are transported into the melting zone via batch charger. Combustion air is preheated to above 1000°C inside regenerator chambers and delivered to burner ports to mix with natural gas or heavy oil. The flame forms a horseshoe trajectory, radiating heat onto batch materials through radiation and convection. After a fixed cycle (15-20 minutes), gas flow reverses, with flue gas passing through the opposite regenerator to heat checker bricks. This regenerative heat recovery system reduces fuel consumption by 40-50% compared to non-regenerative furnaces. Molten glass flows through the throat to the working end and forehearth for temperature homogenization before proceeding to forming machines.

Key Advantages

High Thermal Efficiency: Regenerative air preheating reduces specific fuel consumption to 1,100-1,400 kcal per kg glass
Custom Refractory Lining: Fusion-cast AZS blocks for melting zone, high alumina bricks for superstructure, silica bricks for regenerator
Multiple Fuel Choices: Supports natural gas, heavy oil, diesel, and dual-fuel burners
PLC/DCS Automatic Control: Real-time monitoring and adjustment for furnace pressure, temperature, fuel-air ratio, and reversing cycle with three operation modes
Global Running References: Multiple operational projects with normal furnace campaign life of 6-8 years

Technical Specifications

Parameter	Range
Melting Capacity	100TPD
Glass Types	Soda-lime container glass, tableware glass, colored glass
Fuel Options	Natural gas / heavy oil / diesel / dual-fuel
Specific Fuel Consumption	1,100 - 1,400 kcal/kg glass
Regenerator Type	Horizontal chamber, magnesia / silica checkerwork
Control System	PLC / DCS, 380V / 50Hz, three operation modes
Refractory for Melting End	Fusion-cast AZS
Furnace Campaign Life	6 - 8 years
Supply Scope	Design, manufacturing, installation, commissioning

Frequently Asked Questions

What is the typical delivery and installation timeline?

Engineering design takes 4-6 weeks, manufacturing 10-14 weeks, on-site installation and commissioning 8-12 weeks, subject to furnace capacity. A typical 100 TPD project can be put into operation within 8-10 months after contract signing.

Can this furnace be customized for colored glass or special glass formula?

Yes. JEFFER customizes melting area, throat structure and forehearth zoning for amber, flint, green or opal glass. Our engineering team will evaluate your batch formula before finalizing furnace design.

Do you provide after-sales service and spare parts?

Yes. We provide 12-month warranty after commissioning, lifelong technical consultation, and stable spare parts supply including AZS blocks, burners and control system components.

Tags:

Industrial Glass Furnace

Electric Glass Furnace

Glass Melting Furnace

End Fired Furnace

Cross Fired Furnace

Recuperative Furnace

Glass Batch Plant

Furnace Control System

Glass Bottle Production Line

Glass Processing Plant

Float Glass Production Line

Sheet Glass Making Machine

Sodium Silicate Production Line

Industrial Combustion Systems

Plant Engineering Solutions

Tableware Glass Production Line

Autoclaved Aerated Concrete Production Line

Steel Rolling Mill Plant