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Fully Automated 80Tpd Glass Batch Plant With Tower Type for Raw Material Mixing
Fully Automated 80Tpd Glass Batch Plant With Tower Type for Raw Material Mixing
1. Brief introduction
The batch plant is a department of glass factory that processes glass raw material by charging, dosing, weighing and mixing equipment to get the qualified batch ready for melting.
JEFFER batch plants ensures that the batch for every glass type is fed fully automatically into the glass furnace with the exact consistency and homogeneity required, at the required amount and at the right point in time–24 hours a day, 365 days per year.
3D modeling is adopted in order to guarantee design accuracy and avoid possible rework and on-site adjustments caused by design deviation, saving time for customer.
2. Raw materials preteatment
In order to improve the production efficiency, if the granularity composition of raw materials can not meet the physical-chemical properties and processing property of glass product, the raw materials will be required to be pretreated before batching.
The materials used for glass making are called glass raw materials. Based on the different quantities and functions, the materials are divided into main raw materials and auxiliary ones.
3. Main type of raw materials
| Item | Description |
| 1 | Silica sand |
| 2 | Feldspar |
| 3 | Dolomite |
| 4 | Limestone |
| 5 | Soda ash |
4. Types of auxiliary materials
The auxiliary materials help the glass to obtain a certain character and increase the melting speed.
| Item | Description |
| 1 | Clarifying agent |
| 2 | Decolorizing agent |
| 3 | Coloring agent |
| 4 | Oxidizing agent |
| 5 | Cosolvent agent |
| 6 | Reducing agent |
5. Components
| Item | Description |
| 1 | Raw material storage system |
| 2 | Charging/Intake system |
| 3 | Dosing system |
| 4 | Weighing system |
| 5 | Mixing and transfer system |
| 6 | Dust collecting syatem |
| 7 | Electrical and automatic control system |
6. Technical features
| Item | Description |
| 1 | 3D modeling design |
| 2 | Customized optimization design |
| 3 | Reliable quality and safety control |
| 4 | Advanced and mature control system |
| 5 | Low environmental impact |
7. Operation mode
| Item | Description |
| 1 | Fully automatic |
| 2 | Semi-automatic |
| 3 | Manual |
8. Arrangement type of batch plant
Silos arrange on one line. The materials convey to mixer by belt conveyor after discharge from the scale hopper.
The mixing room is separately arranged. Material loading system is arranged on one line.
Mixer, scales and silos are vertically arranged.
The scales are connected with the mixer directly.
The material loading system for big capacities of batch need to load the materials from various directions.
9. Material feeding device
- Hopper
- Pneumatic hammer
- Sensors
- Material discharging device
- Instrument and control system
10. Material device
| Material unloading door | Discharge the materials from the mixer |
| Stirring tank | Stirring and mixing the raw materials in batch |
| Water adding device | Help the mixing more uniform |
| Turboprop device | Drive of stirring |
| Lubrication device | Provide the lubrication oil to reducer |
- Conveyor device for batch plant
| Conveyor belt | Material: Rubber belt Joint: Vulcanization connection |
| Driving device | An open-type driving device consists of motor, high-speed coupling, reducer with backstop, low-speed coupling. |
Bucket elevator has a characteristic of large conveying capacity, high lifting height, stable operation and longterm span.
The bucket elevator consists of:
- Upper section
- Lower section
- Intermediate section
- Deriving section
- Operation section
FAQ
Q: Who we are?
A: JEFFER Engineering and Technology Co., Ltd is a professional engineering company specialising in project design, engineering technology consulting, engineering, procurement, construction (EPC), and project operation management.
Q: Can you offer design service?
A: Yes, we could design full solution drawings as per your requirements.
Q: How can I get the price?
A: For product line, please provide the detailed specfication of the production you want to product, then we will privode an economic plan for your reference. For engineering service, please provide your requirement, we will provide the detailed schedule and plan for your reference.
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