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125Tpd Automatic Pattern Glass Calender New Pattern Glass Processing Machine for Decorative Applications
125Tpd Automatic Pattern Glass Calender New Pattern Glass Processing Machine for Decorative Applications
1. Brief introduction
Pattern glass is a decorative translucent flat glass with embossed patterns on one or both surfaces, produced through a roll-out process. It is commonly used for building windows, doors, and furniture. It is glass product made by pressing patterned rollers during the cooling process of sintered glass. It can be divided into two type: colorless and colored.
Pattern glass is manufactured by pressing patterns onto the glass surface using a roller engraved with a design. This process creates embossed patterns on the glass, giving it a unique texture.
It is primarily used for architectural applications such as windows, doors, and building facades, as well as furniture decoration. The patterns enhance the visual appeal of these surfaces without compromising functionality.
Thickness
| Item |
Description |
| 1 |
4-8mm |
| 2 |
1.5-3mm |
| 3 |
1.5-0.1mm |
| 4 |
8-12mm |
| 5 |
12-19mm |
| 6 |
19-30mm |
Size
| Item |
Decription |
| 1 |
1500*2000mm |
| 2 |
1830*2134mm |
| 3 |
1830*2440mm |
| 4 |
Customized |
2. Calender
The body of calender consist of two rollers and secondary roller on top and bottom, which is the key equipment for pattern glass production line forming. It forms a set of pattern forming system with transition roller table. Calender and transmission roller table are installed together between glass furnace and annealing lehr in the pattern glass production line.
The glass liquid flows from the overflow port of the melting furnace through the lip brick into the space between the upper and lower rollers. The melted glass is hydraulically stretched by the upper and lower rollers into a flat glass with a fixed shape, a certain thickness, and a specific pattern on the surface. The formed glass strip is transported into the annealing furnace through the auxiliary roller and transition roller platform for annealing.
Calender parameter:
| Item |
Description |
| Capacity |
125Tpd |
| Outer diameter of main roller |
380mm-420mm |
| Maximum board width |
2900mm |
| Cooling method of roller |
2 in and 2 out |
| Glass thickness |
1.6mm-6mm |
| Pull speed |
0.5-12m/min |
| Thickness range |
≤0.25mm |
3. Pattern glass type
Pattern glass is divided into four series of ordinary white pattern glass, ultra-white pattern glass, intermediate wire glass and borosilicate glass.
Ordinary pattern glass, ultra-white pattern glass
Product feature:
The design of floral pattern is plentiful. The decorative pattern has the strong stereoscopic feel. Rich floral patterns can meet various needs for decoration.
Product can be processed through cutting, grinding, drilling, tempering, interlayer and screen printing.
Product usage:
Solar thermal and optoelectronic fields (ultra-white pattern)
High grade decoration, picture frame, household electrical appliances, curtain, furniture, lighting fixtures. (Ordinary pattern glass)
Intermediate wire glass:
Wire glass is a reinforced concrete type of safe, decorative flat glass made by special mesh laying device embeds the metal wire mesh into inner glass in the process of glass forming.
Product characteristics:
Excellent fire-proof security (National Class C Grade 1 Fireproof Material)
Ideal earthquake-resistance security
High end hazy security
Product usage:
Suitable for all kinds of place where integrated multiple demands for fire-proof, explosion-proof (drop), earthquake resistance, hidden lighting and decoration.
Borosilicate glass
Product characteristics:
Low expansion rate, high temperature resistance, high strength, high hardness, high transmittance, thermal shock resistance and high chemical stability.
Product usage:
Widely applied to household electrical appliance glass, fireplace glass, lighting, fireproof, fireproof fusion decoration, solar power generation, precision instrument, environment project, chemical project, semiconductor technology, security defense. For example, borosilicate household electrical appliance glass, borosilicate fire-proof glass and borosilicate decorative fireproof glass.
FAQ
Q: Who we are?
A: JEFFER Engineering and Technology Co., Ltd is a professional engineering company specialising in project design, engineering technology consulting, engineering, procurement, construction (EPC), and project operation management.
Q: Can you customize the products?
A: Yes, we have an experienced professional team ready to make design according to the requirement of customers.
Q: Do you offer installation on site overseas?
A:Yes, we can provide our engineer to supervise the installation work on site or provide the the whole installation team on site to finish the project.
Q: Confidential protection provide?
A: Strict drawing management system eliminates the risk of the leakage and protects your interests.
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