Product Details
Place of Origin: China
Brand Name: JEFFER
Certification: ISO9001, ISO14001, ISO45001
Model Number: Customized
Payment & Shipping Terms
Minimum Order Quantity: 1 set
Price: Negotiable
Packaging Details: Wooden case, tray, steel frame, etc
Delivery Time: 90 days after received the down payemnt
Payment Terms: T/T, L/C
Supply Ability: 1 set per 3 months
Capacity: |
300 Ton Per Day |
Material: |
Refractory Materials |
Kind Of Glass: |
Soda-lime |
Color: |
Customized |
Condition: |
New |
Kind Of Fuel: |
Natural Gas |
Consumption: |
Energy Saving |
Warranty: |
One Year |
Application: |
Glass Industry |
After-salses Service: |
Engineering Overeas Service Available |
Capacity: |
300 Ton Per Day |
Material: |
Refractory Materials |
Kind Of Glass: |
Soda-lime |
Color: |
Customized |
Condition: |
New |
Kind Of Fuel: |
Natural Gas |
Consumption: |
Energy Saving |
Warranty: |
One Year |
Application: |
Glass Industry |
After-salses Service: |
Engineering Overeas Service Available |
Cross Fired Furnace, Large Capacity, Engergy Saving, Glass Furnace
1. Brief Description
Glass was used for windows and doors by the Ancient Romans as early as the 4th century.
Glass furnace is a melting device, which is the most necessary and important equipment for the glass industry.
The melting process is divided into five stages as following, each section has its inner connection, affecting each other. If one stage has imperfect performance, it will influence the next stage, and ultimately affect the quality of glass.
glass liquid forming
At this stage, the sinter will melt, and the silicate and SiO2 in the sinter will transform into a flint glass liquid with a lot of gas bubbles. However, its chemical composition and properties are not uniform.
clearing
The glass liquid is continuously heated, its viscosity decreases, and a large amount of gaseous impurities is released, which should eliminate the visible bubbles with the liquid pool.
homogenization
The molten glass is kept at high temperature for a long time, and the ripples are eliminated by the diffusion function, and the whole is homogenized. The temperature of the homogenization can be lower than that of the clarification stage.
The defects in glass production are mainly caused by the melting process, and the melting quality is closely related to the output production quality, production cost, fuel combustion, kiln activity, etc. It is important to ensure that the physical and chemical reactions of the ingredients are well behaved throughout the melting process and that the entire process runs smoothly to create a high quality glass product.
Capacity
Small scale furnace | Daily furnace capacity: below 50tons |
Medium scale furnace | Daily furnace capacity: 50tons~150tons |
Large scale furnace | Daily furnace capacity: 150tons plus |
Heating source
Fired furnace | The combustion fuel can be natural gas, heavy oil, diesel oil…… for this kind of furnace. |
Electric furnace | Electricity is the fuel for this kind of furnace. |
Fired-electric furnace | This kind of furnace is mainly using combustion fuel, electricity is used as a supplementary heating source. |
3. Furnace structure
It is the part which melts batched materials and Clearing and homogenizes glass liquid. In the upper space of the melting section is referred to as the flame space, the lower part is melting tank. The flame comes from the burner through the port, which feds in preheated air to increase the flame effiency.
The heated air and gas flow into the pre-combustion room for mixing via this access after they flow out of the regenerator. This is also an access for the flue gas to flow into the regenerator from the flame space.
Batched materials feed into the furnace through dog house, the heat is transferred via flame space to the glass liquid.
It is a part for cooling and homogenization of the glass liquid, which is also an access for glass liquid distribution.
A waste heat recovery device is designed for improving the flame temperature of furnace, which could heat the combustion air and gas by using the waste heat and then to increase the flame temperature and save energy.
A gas supply and waste gas exhaust system is designed to ensure the continues, regular and efficient operation of the furnace, which includes double deck reversal unit, air and gas flue channel, middle flue channel, blower, main flue channel and chimney.
4. Furnace melting technology system