JEFFER Engineering and Technology Co.,Ltd
JEFFER Engineering Design Co.
|Place of Origin:||China|
|Certification:||ISO9001， ISO14001， ISO45001|
|Minimum Order Quantity:||1 set|
|Packaging Details:||Wooden case, tray, steel frame, etc|
|Delivery Time:||90 days after received the down payemnt|
|Payment Terms:||T/T, L/C|
|Supply Ability:||1 set per 3 months|
|Capacity:||Customized||Material:||Mild Steel, Bricks|
|Kind Of Glass:||Glass Product||Type:||Automatic Control|
|Condition:||New||Kind Of Fuel:||Natural Gas|
|Consumption:||Energy Saving||Waranty:||One Year|
|Application:||Glass Industrial||After-salses Service:||Engineering Overeas Service Available|
150T glass tank furnace refractories,
ISO45001 glass melting furnace,
Bricks glass tank furnace refractories
Glass Processing, Melting Furnace For Glass Industry, Manufacture
1. Brief Description
Glass is a special amorphous inorganic nonmetallic material. The main component is silicate, a non-crystalline solid with an irregular structure.
Glass furnace is a melting device, which is the most necessary and important equipment for the glass industry.
The melting process is divided into five stages as following, each section has its inner connection, affecting each other. If one stage has imperfect performance, it will influence the next stage, and ultimately affect the quality of glass.
Physicochemical changes in each glass melting stage:
In this stage, the components of batched materials will produce a physicochemical solid phase reaction during heating process, in which the gaseous products will be released from the batched materials and produce a new opacity sinter ultimately, which is formed by silicate and SiO2.
Glass liquid forming
In this stage, the sinter will be melting and the silicate and SiO2 in sinter will change to flint glass liquid with a plenty of bubbles. However, its chemical components and character are not even.
The glass liquid is continuously heated, and its viscosity is reduced with plenty of gaseous sundries released, which should eliminate the visible bubbles with the pool of liquid.
The glass liquid is kept at high temperature for a long time, the ripple eliminates by diffused function and homogenizes as a whole. The temperature of homogenization can be lower than the clearing stage.
|Small scale furnace||Daily furnace capacity: below 50tons|
|Medium scale furnace||Daily furnace capacity: 50tons~150tons|
|Large scale furnace||Daily furnace capacity: 150tons plus|
The combustion fuel can be natural gas, heavy oil, diesel oil…… for this kind of furnace.
Electricity is the fuel for this kind of furnace.
This kind of furnace is mainly using combustion fuel, electricity is used as a supplementary heating source.
3. Furnace structure
According to current fired furnace structure, it is mainly divided into four parts:
It is the part which melts batched materials and Clearing and homogenizes glass liquid. In the upper space of the melting section is referred to as the flame space, the lower part is melting tank. The flame comes from the burner through the port, which feds in preheated air
to increase the flame effiency.
After the air and gas flow out from the access, under the airflow vortex motion, and molecule diffusion and collision, the air and gas will mix before flowing into the furnace.
4. Furnace melting technology system
Reasonable melting technology is a system which could ensure a normal daily production. It will have an important function for high production, high quality, low consumption and furnace campaign.
Furnace melting technology includes temperature, pressure, bubbling, glass liquid level, fuel, reversing system etc.
The temperature means the temperature the of melting tank, not the whole furnace. The distribution of temperature is from the melting tank through the length of the furnace.
Furnace pressure is the static pressure of the gas system, which is determinate by pressure distribution curve.
Stable shape and position of bubble are an important sign to estimate the melting performance, which will also affect the production capacity of furnace and quality of glass liquid.
Contact Person: Cynthia Chen